Schlüter-KERDI-BOARD  Universal substrate panel

More than just a construction panel: our Schlüter-KERDI-BOARD is a true all-rounder. This lightweight, water-impermeable backerboard is easy to work with. Its a fleece surface can be screwed to the substrate or glued with tile adhesive. This creates an optimum foundation for tile laying. KERDI-BOARD has official approval as bonded waterproofing, thus also making it an excellent fit for use in wetrooms. Compared to conventional construction panels, KERDI-BOARD stands out for its low emissions and its cement and fibreglass-free composition.

Further advantages at a glance:

  • Waterproof and temperature-resistant
  • Vapour barrier
  • Thermally insulating
  • Pleasant feel
  • Designed for universal use

What's more, this universal substrate is available in seven different thicknesses - so one of them is sure to suit your personal project.


Schlüter-KERDI-BOARD  Universal substrate panel

Product image KERDI-BOARD 1©Schlüter-Systems KG
Cross-section drawing KERDI-BOARD 1©Schlüter-Systems KG
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Product image KERDI-BOARD 1
Cross-section drawing KERDI-BOARD 1
 
 
 
 
 
 
 
 
 
 
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General product information

What this product does

Schlüter-KERDI-BOARD is a multi-purpose tile substrate for wall areas, that can also function as a bonded waterproofing assembly in conjunction with tile or natural stone coverings. This versatile panel can be used in many applications.

The panel consists of an extruded rigid foam, laminated on both sides with a special reinforcement material and a fleece fabric to facilitate anchoring in the tile adhesive.

Available in thicknesses of 5, 9, 12.5, 19, 28, 38 and 50 mm, KERDI-BOARD covers a broad range of application areas in which a level, waterproof substrate is required for tile or natural stone coverings.

Schlüter-KERDI-BOARD is waterproof and resistant to any chemical stresses that typically occur in conjunction with tiled coverings. Where necessary, KERDI-BOARD can be used to provide certified bonded waterproofing.

So long as the seams and connection areas are properly installed, the backerboard can be used to provide certified bonded waterproofing.

KERDI-BOARD can be used to create tiling substrates on existing carcass masonry, on existing floor substrates of any kind, on stud structures in wood or metal, and for creating standalone straight or rounded partition walls, for cladding over prewall installations or pipes (pipe boxes), for panelling for straight or rounded tubs and showers, for creating kitchen countertops, vanity units, shelving or any other bathroom structures. It is equally suited to creating level substrates for floors when renovating sanitary installations with foot traffic and similar areas.

KERDI-BOARD is easy to cut to size with a utility knife. The product features printed gridlines on the top side for quick and neat installation.

KERDI-BOARD can be glued over its entire surface in wall areas or affixed on spots of thin-bed mortar or other suitable adhesive/mortar. If required, the board can be further anchored using dowels. The product is attached to wood or metal stud structures using the fastening screws included in the product range.

Tiles are laid directly onto KERDI-BOARD, using the thin bed method.

Other suitable rendering materials or plaster layers of a trowelling consistency can also be applied.

How to install this product

Schlüter-KERDI-BOARD, bonded over its entire surface

  1. The adhesive must bond with the substrate and mechanically join to the KERDI-BOARD anchoring fleece. For most substrates, a dry setting thin-bed mortar compliant with EN 12004 can be used. Otherwise, choose another suitable adhesive, but review any potential material incompatibilities beforehand.
  2. Apply thin-bed mortar with a notched trowel to either the substrate or the KERDI-BOARD.
  3. Fully embed Schlüter-KERDI-BOARD in the adhesive, creating a bond with the anchoring fleece. The curing time of the adhesive must be observed.
  4. The individual panels must be butted together and be aligned accordingly.
  5. Immediately after the KERDI-BOARD is affixed, tiles can be laid in the thin-bed method, using a dry-setting thin-bed mortar that meets the requirements of the selected covering. The notch size of the trowel must suit the tile format. Observe the curing time of the thin-bed mortar.

Schlüter-KERDI-BOARD affixed with spots of mortar

  1. Apply spots of mortar spaced roughly 30 cm apart onto Schlüter-KERDI-BOARD. Depending on the thickness of the layer, these spots may consist of a thin-bed mortar or a suitable bonding mortar.
  2. Position the panels on the wall, press them down and align them with a spirit level.
  3. As soon as the KERDI-BOARD is glued in place, tiling can begin using the thin-bed method, with a dry-setting thin-bed mortar suitable for the selected covering. The notch size of the trowel must suit the tile format. Observe the curing time of the thin-bed mortar.

Note: If a permanent bond between the spots of mortar and the substrate is not achieved, additional mechanical fastening is necessary with suitable anchors or screws.

Schlüter-KERDI-BOARD on stud structures

  1. Schlüter-KERDI-BOARD can be attached either vertically or horizontally to correctly assembled stud structures. It should be secured with screws. If using support plates, the screws can be set into the abutting joint of the panels. Select the length of the screws such that they penetrate wooden stud structures by at least 20 mm and metal stud structures by at least 10 mm. The spacing between the screws should not exceed 25 cm. Depending on the installation requirements, the panel thickness for stud structures (centre line 62.5 cm) should be at least 19 mm.
  2. For vertical placement, fit the individual panels with closely abutting joints over the centre of the stud structure. In a horizontal installation, coat all vertically abutting joints that are not supported by a stud with tile adhesive, Schlüter-KERDI-FIX or Schlüter-KERDI-BOARD-ZDK double-sided adhesive tape. Where possible, such abutting joints should be arranged in an offset pattern.

Schlüter-KERDI-BOARD for partition walls

  1. The edge of a Schlüter-KERDI-BOARD panel is glued to a fixed wall such that at least the tile covering to be laid on the fixed wall integrates the KERDI-BOARD partition wall. Where possible, the partition wall should be inserted between the KERDI-BOARD panels of the fixed wall. Alternatively, the partition wall can be attached by first screwing a system-compatible angle or U-shaped profile to the fixed wall.
  2. Partition walls with an exposed end can be stabilised using a system-compatible U-shaped profile. If you wish to mount fittings to the U-shaped profile using screws, the flat plastic Schlüter-KERDI-BOARD-ZFP profile should be glued to the underside of the profile to provide better support for the screws. U-shaped profiles can also be used in floor and ceiling connections.
  3. All vertical and horizontal KERDI-BOARD joints must be sealed with thin-bed mortar or KERDI-FIX if applicable. If required for longer partition walls, a system-compatible angle or U-shaped profile can be affixed in one or more horizontal joints to provide stabilisation.
  4. Depending on the specific site requirements, such partition walls can be classified as lightweight wall panels without static verification. As a general rule, the panels should have a thickness of 50 mm. Panels used for shelf structures can have a thickness of 19 mm or more. This should also be determined on the basis of specific site requirements.

Pipe panelling in Schlüter-KERDI-BOARD

  1. The angle profiles and U-shaped elements in KERDI-BOARD allow you to cover pipework and electrical installations quickly and easily.
  2. The components, which are supplied flat, have V-shaped grooves and must first be cut to the required size. A single U-shaped element can also be cut into two angle elements with shorter anchoring legs.
  3. The elements are only folded together during installation, with an adhesive strip positioned in the V-shaped groove holding the element together.
  4. Glue the U-shaped or angled KERDI-BOARD elements to existing walls with the edges of the panel. A thin-bed mortar or KERDI-FIX is suitable for this. If necessary, start by fastening the Schlüter-KERDI-BOARD-ZW angle profile at the wall for stable attachment.

Note: KERDI-BOARD as bonded waterproofing, see the Waterproofing section.

Rounded walls made with Schlüter-KERDI-BOARD

  1. Grooved Schlüter-KERDI-BOARD panels are suitable for creating rounded and curved structures.
  2. The grooved panels are first cut to the required size. If you need larger panels, you can simply join multiple boards together at their edges using double-sided tape.
  3. If the grooves face inward, they should be filled with tile adhesive in advance.
  4. Outward-facing grooves should be filled with thin-bed mortar before or during tiling.

Note: KERDI-BOARD as bonded waterproofing, see the Waterproofing section.

Schlüter-KERDI-BOARD in floors

  1. Schlüter-KERDI-BOARD is suited for creating flat substrates for floors, for example when renovating sanitary installations used by foot traffic or similar spaces.
  2. To accommodate KERDI-BOARD in thicknesses of 5, 9, 12.5 or 19 mm, the substrate must be free of any items that may inhibit bonding, sufficiently load bearing, and level. Any necessary levelling work should be completed before installing KERDI-BOARD.
  3. The adhesive must bond with the substrate and mechanically join to the KERDI-BOARD anchoring fleece. For most substrates, a dry setting thin-bed mortar compliant with EN 12004 can be used. Otherwise, choose another suitable adhesive, but review any potential material incompatibilities beforehand.
  4. Apply thin-bed mortar to the substrate with a notched trowel and fully embed the Schlüter-KERDI-BOARD in the adhesive so that a bond is formed with the anchoring fleece. The individual panels must be butted together and be aligned accordingly. The curing time of the adhesive must be observed.
  5. If the substrate is sufficiently load-bearing, KERDI-BOARD with a thickness of 28 mm or more can also be fitted and height-aligned over spots of thin-bed mortar or other mortar types. The spots of mortar must be placed sufficiently close together to achieve the required load-bearing capacity. Apply thin-bed mortar over the joints at the panel edges, ensuring that the joints overlap the mortar spots.
  6. Prevent any build-up of tension in the KERDI-BOARD or the tile covering in the edge areas, for example by using an edge strip.
  7. Immediately after fully affixing the KERDI-BOARD, the tiles (minimum size 5 x 5 cm) can be laid in the thin-bed method, using a thin-bed mortar that meets the requirements of the selected covering. If using spots of mortar, allow these to cure until they are sufficiently load-bearing. The notch size of the trowel must suit the tile format. Observe the curing time of the thin-bed mortar.
  8. When installing movement joints for perimeter, edge and connection joints, be sure to comply with the technical regulations.

Waterproofing with Schlüter-KERDI-BOARD

Schlüter-KERDI-BOARD can be installed in accordance with the waterproofing standard DIN 18534 applicable in Germany. Water exposure classes: W0-I to W3-I*. In addition, Schlüter-KERDI-BOARD has been given the national technical approval (abP) required in Germany.

Moisture load class as specified by ZDB: 0 to B0, and A and C.

KERDI-BOARD features European Technical Approval (ETA) pursuant to ETAG 022 (watertight covering kits) and bears a CE mark. Where work must be CE-compliant or in accordance with the certificate of technical approval (abP), only system-certified thin-bed mortar should be used.

* With abP and/or based on ETA for ETAG 022. Our Technical Department will be pleased to provide further information on use and installation on request.

We recommend the use of our waterproofing membrane Schlüter-KERDI (see product data sheet 8.1 Schlüter-KERDI) for load class B, "containers", (e.g. for swimming pools).

Panel joints in the surface and corner areas of the KERDI-BOARD must be fully embedded with Schlüter-KERDI-KEBA sealing tape, min. width 12.5 cm, using Schlüter-KERDI-COLL-L sealing adhesive. The sealing tape must have an overlap of at least 5 cm.

KERDI-KEBA can also be used to create functionally effective joints to fixed structural components such as door and window frames made of metal, wood or plastic. To do this, apply KERDI-FIX to the bonding surface of the structural component and KERDI-COLL-L to the surface of the KERDI-BOARD and fully cover the entire joint area with sealing tape.

The suitability of KERDI-FIX for the structural element material must be verified in advance. The practicability of the joints should be evaluated depending on the site conditions and should be performed with great care.

Cut the KERDI-BOARD at any movement joints or expansion joints and glue over the abutting joints with Schlüter-KERDI-FLEX. KERDI-FLEX should also be used for flexible edge finishes.

Rendered and plastered layers on Schlüter-KERDI-BOARD

KERDI-BOARD is also a suitable substrate for rendered and plaster surfaces. Such surfaces may adjoin tiled areas (e.g. half-height tiling) or be entire wall surfaces in other areas.

The abutting joints in the surface and at external and internal corners, and also exposed edges, must be reinforced and covered with filling mortar. Our self-adhesive KERDI-BOARD-ZSA joint reinforcement tape can be used for this purpose.

What this product is made from

Schlüter-KERDI-BOARD is made of an extruded XPS rigid foam with a cement-free reinforcement layer and an anchoring fleece laminated to both sides. The surface of the board is printed on one side with 10 x 10 mm square gridlines.

Material properties and areas of application

Schlüter-KERDI-BOARD is waterproof and resistant to the chemical stresses that typically occur in conjunction with tile or natural stone coverings. Where required, KERDI-BOARD can be used to create a certified bonded waterproofing assembly.

KERDI-BOARD is flat and is resistant to warping even when subject to temperature or humidity stress on one side. The material is age-resistant and highly stable.

KERDI-BOARD is ideal for a wide variety of applications. Product suitability must be verified in applications exposed to chemical or mechanical stresses. The information below can only serve as a general guideline.

Substrates on which KERDI-BOARD is to be installed must be checked for sufficient stability and other project-related requirements. If affixing the product directly, remove anything on the surface that could weaken the bond. Alternatively, the product can be fastened mechanically with appropriate anchors or screws.

For free-standing partition walls, shelves etc. made from KERDI-BOARD, select panels of sufficient thickness. Use reinforcement profiles if necessary.

Used in floors, KERDI-BOARD is only suitable for areas with foot traffic only. Depending on the system, stepping on the board in hard shoes or tapping them with a hard object may produce a hollow sound.

Select the panel thickness and installation method to suit to the flatness of the substrate. Thin KERDI-BOARD (5 mm) must be fully embedded in the adhesive.

How to look after this product

Store KERDI-BOARD on a flat surface or in another suitable form. If stored outside, the product must be protected against direct sun exposure and weather.

When installing heavy bathroom features such as vanity units or toilets, these must be anchored in the load-bearing substrate. In cases of substrates comprising stud structures or prewall installations, a fastening is required in the load-bearing elements and an abutment in the lower area of the heavy structures is required, which may have to be added.

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